Carboxymethylation and oxidative carboxylation of four available lignins were investigated as routes to introduce carboxylic acid functionality for crosslinking with epoxidized linseed oil. Hardwood lignins showed consistently higher reactivity toward both routes, explained with DFT calculations and conformational modeling linking the molecular conformation of syringyl-rich lignin to greater hydroxy group accessibility. WAXS analysis showed that oxidative carboxylation disrupted supramolecular packing more extensively than carboxymethylation, correlating with the complete solubility of oxidized lignins and homogeneous mixing with the epoxide matrix.
A feasibility study confirmed crosslinked network formation but revealed phase separation and brittleness as key limitations. Incorporating oxidized lignin with PEG-400 yielded thermosets with approximately 90% bio-based content, gel contents of 88–90%, glass transition temperatures of 93–109 °C, and hydrophobic surfaces. Both thermosets degraded completely within 48 hours under alkaline conditions, while remaining stable under near-physiological conditions for 14 days, consistent with a surface-initiated erosion mechanism.
These findings establish a structure-property framework linking lignin molecular architecture to modification efficiency, thermoset performance, and controlled end-of-life degradation.